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Overhead Shuttle System

Automated overhead transport for high-throughput material flow

UB’s Overhead Shuttle System (OHS) is an automated material transport solution designed to move crates, components, and assemblies efficiently above the production floor. Using autonomous shuttle cars running on a modular overhead track, OHS enables continuous, reliable material flow while freeing up valuable floor space.

The system is highly modular and scalable, supporting complex layouts across manufacturing, assembly, and intralogistics environments.

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Designed for Flexible, Continuous Movement

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Seamless Transport Across Elevation Changes

The overhead track system allows shuttle cars to move seamlessly across inclined and declined paths, enabling material flow across height variations without manual transfer or process disruption.

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Vertical Lift Integration

Integrated vertical transfer modules allow shuttle cars to move materials between different working heights, including overhead and ceiling-level installations, enabling efficient use of vertical space within a single transport system.

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Flexible Routing with Built-In Bypass

UB OHS is deployed in environments where space efficiency, transport reliability, and layout flexibility are critical. The system improves material flow consistency, reduces manual handling, and supports scalable automation strategies.

Specification
W040
W070
Payload Capacity
40 KG
70 KG
Shuttle Weight
10.3 KG
11.8 KG
Overall Dimension (L×W×H)
550 × 200 × 144 mm
550 × 201 × 144 mm
Travel Speed
max 55 m/min
max 55 m/min
Acceleration
0.5 m/s²
0.0 m/
Positioning Accuracy
± 1.5 mm
± 1 mm
Cleanroom
ISO Class 6
ISO Class 6
ESD Protection
DIN EN 61340-5-1
DIN EN 61340-5-1
Collision Prevention
Integrated distance sensors
Integrated distance sensors
Shuttle Locking
Electric locking (pin-in-station)
Electric locking (pin-in-station)
Emergency Data
Status retention during power interruption
Status retention during power interruption
MCS Server OS
Windows Server 2019 Standard (64-bit)
Windows Server 2019 Standard (64-bit)
Hardware
Intel® Xeon® Platinum 8268 / 16 GB RAM
Intel® Xeon® Platinum 8268 / 16 GB RAM
Network
10 Gbps (Dual NICs recommended)
10 Gbps (Dual NICs recommended)
Communication
Infrared / IO-Link / Ethernet / Profinet
Infrared / IO-Link / Ethernet / Profinet
Power Supply
24 V DC
24 V DC
Avg. Power
22 W at 12 m/min speed
24 W at 12 m/min speed
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Optimizing Facility Floor Efficiency

Intelligent Material Handling Solutions

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