Industry
Electrical & Electronics
Client Profile
A Malaysia-based electronic materials manufacturer serving the electronics and semiconductor supply chain. The operation supports global customers with high-precision production, strong process control, and disciplined manufacturing practices, while continuously improving efficiency, quality, and operational visibility.
Success Story
Four-Way Shuttle Cart Solution
Summary UB Group deployed a comprehensive Automated Storage and Retrieval System (ASRS) driven by an advanced 4-way shuttle architecture. The system is designed to handle high-density storage, flexible pallet routing, and efficient material transfer, eliminating the need for forklifts to enter storage aisles and streamlining overall intralogistics.
Operational Challenges
Manual transfers created congestion and delays in material movement.
Poor layout efficiency reduced usable storage capacity.
Limited tracking accuracy led to occasional material mix-ups. Solutions
Implemented a shuttle-cart-based warehouse system with 4-way pallet shuttles, vertical lifts, and high-density racking.
Integrated barcode identification for automatic material tracking and validation.
Enabled real-time communication between warehouse control (WCS) and upstream systems.
Configurable FIFO/FILO flow logic for optimized space utilization.
Results
Maximized the capacity by utilize the full floor space
Picking Time reduced by 40% through automation
Storage Efficiency with Increased utilization by 20%.
Improved operational safety with sensor-based controls and compliance standards
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