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Industry

Semiconductor


Client profile

A global semiconductor manufacturer with multi-site backend operations requiring synchronized automation, pallet-level control, and seamless connection to enterprise systems.

Success Story

Integrated Warehouse System with ASRS Synchronization

Summary

UB implemented a two-phase automated storage and retrieval system (ASRS) to enhance cleanroom material handling and space utilization. The system connects with the warehouse management environment to enable real-time tracking, inventory traceability, and automated reporting. Designed for scalability and compliance, it ensures efficient, high-accuracy operations within a controlled manufacturing setting.


Operational Challenges

  • Manual coordination slowed throughput and task execution.

  • Limited synchronization between warehouse zones.

  • Inconsistent reporting hindered end-to-end visibility and planning.


Solution Highlights

  • Deployed a Warehouse Management System (WMS) integrated with ASRS, UMF, and VNA systems for full task automation.

  • Connected with SAP EWM for real-time task creation, monitoring, and reporting.

  • Automated goods receipt, inventory adjustments, and material transfers for smooth workflow.

  • Built-in task prioritization and re-triggering logic to sustain continuous operation.


Results

Throughput Improved by 35% with continuous automation.

Accuracy Eliminated manual data errors.

Visibility Achieved centralized, real-time traceability across sites.

Streamlining High-Throughput Reel Auto Packing Operations
Collaborative Automation for −40 °C Epoxy Storage Control
Precision-Controlled Capillary Storage for High-Volume Bonding Operations
Securing High-Value Gold Wire Storage Through Intelligent Material Control
Driving Accuracy and Control in Label Material Management
Securing High-Value Gold Wire with Full Traceability
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS for Reel Storage
ASRS Stacker Crane for Material Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
Transforming Warehouse Operations for End-to-End Traceability
Shuttle Cart Warehouse System for Smarter Material Handling in Automotive Production
Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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