Centralized Warehouse Control Integrating Manual and Automated Operations

Summary

UB deployed a centralized warehouse control system integrating multiple automation modules to unify operations and enhance visibility across warehouse processes. The solution supports task tracking, KPI monitoring, and automated process execution, enabling higher speed, accuracy, and operational consistency.

Operational Challenges

• Lack of centralized control caused fragmented task management.

• Manual status tracking created bottlenecks and slower responses.

• Limited data visibility hindered utilization analysis and planning.

Solution Highlights

• Developed a centralized Warehouse Management System unifying manual and automated operations.

• Integrated key modules such as Auto Labeling, Auto Scanning, Auto Sorting, Buffer Station, and Stacker Crane for full process coverage.

• Implemented real-time tracking by Handling Unit (HU ID).

• Enabled KPI monitoring dashboards to visualize system performance and utilization.

Results

Process Speed Improved by 20% through task prioritization and automation.

Data Accuracy Reduced manual entry errors by 40%.

System Visibility Enhanced monitoring of utilization and throughput in real time.