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Industry

Semiconductor


Client Profile

A high-volume semiconductor packaging and test operation supporting global customers with advanced assembly and testing services. Operating multiple high-tech manufacturing sites, the organization focuses on precision, traceability, and scalability to support demanding production volumes while continuously advancing automation and R&D capabilities.

Success Story

Securing High-Value Gold Wire Storage Through Intelligent Material Control

Summary

UB deployed a Gold Wire Storage System as part of its Material Management System (MMS) to provide secure, automated, and fully traceable storage of high-value gold wire used in semiconductor bonding operations. Designed for high-volume manufacturing environments, the solution centralizes gold wire storage, enforces controlled access, and digitizes inventory tracking—significantly reducing handling risks while improving material governance and operational visibility.



Solution

  • Engineered an automated all-in-one station utilizing a telescopic handler for secure spool loading and unloading.

  • Integrated automatic weighing and barcode scanning to instantly convert spool weight into exact wire length.

  • Connected the storage unit directly to wire bonder machines to automate the dispensing trigger.

  • Enforced role-based physical access while centralizing data monitoring through an IoT-ready dashboard.


Results

  • Strengthened security and control over high-value gold wire storage

  • Improved traceability from storage issuance to return

  • Reduced manual handling errors and inventory discrepancies

  • Enhanced operational efficiency through faster, controlled material access

  • Improved audit readiness with real-time inventory and transaction records


Streamlining High-Throughput Reel Auto Packing Operations
Collaborative Automation for −40 °C Epoxy Storage Control
Precision-Controlled Capillary Storage for High-Volume Bonding Operations
Driving Accuracy and Control in Label Material Management
Securing High-Value Gold Wire with Full Traceability
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS for Reel Storage
ASRS Stacker Crane for Material Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Integrated Warehouse System with ASRS Synchronization
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
Transforming Warehouse Operations for End-to-End Traceability
Shuttle Cart Warehouse System for Smarter Material Handling in Automotive Production
Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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