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Industry

Semiconductor


Client Profile

A global semiconductor manufacturer operating advanced assembly and test facilities in Malaysia, supporting high-growth markets such as AI, automotive, and data storage. The operation focuses on high-precision, high-volume manufacturing with strong emphasis on automation, sustainability, and rigorous material control to support its global supply chain.

Success Story

Securing High-Value Gold Wire with Full Traceability

Summary

UB deployed a Gold Wire Management System as part of its Material Management System (MMS) to enable secure, automated, and fully traceable handling of high-value gold wire materials within a high-volume semiconductor manufacturing environment. The solution delivers real-time inventory visibility, strict access control, and precise material tracking to safeguard critical production assets.


Solutions

  • Automated gold wire management system designed for high-value material control

  • Secure storage with multi-level user authorization and controlled access

  • Integrated weighing, barcode scanning, and FIFO logic to ensure material accuracy

  • Real-time tracking of usage, returns, scrap, and inventory status

  • Centralized digital records for audit, compliance, and operational transparency


Results

  • Strengthened control over high-value gold wire materials

  • Reduced material loss, variance, and manual handling risks

  • Improved traceability from storage to point of use and return

  • Real-time inventory visibility for better production planning

  • Enhanced audit readiness and compliance with semiconductor standards

Streamlining High-Throughput Reel Auto Packing Operations
Collaborative Automation for −40 °C Epoxy Storage Control
Precision-Controlled Capillary Storage for High-Volume Bonding Operations
Securing High-Value Gold Wire Storage Through Intelligent Material Control
Driving Accuracy and Control in Label Material Management
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS for Reel Storage
ASRS Stacker Crane for Material Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Integrated Warehouse System with ASRS Synchronization
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
Transforming Warehouse Operations for End-to-End Traceability
Shuttle Cart Warehouse System for Smarter Material Handling in Automotive Production
Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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