Integrated Manufacturing Execution System (MES) Across Multi-Department Operations

Summary

UB implemented a Manufacturing Execution System (MES) across multiple production and support departments to digitalize manufacturing operations and enable end-to-end process visibility. The system unified PQC, Painting, Molding, Warehouse, and Assembly processes into a single connected platform, replacing manual records with structured digital data. This enabled real-time performance tracking, error visibility, and data-driven operational control across departments.

Operational Challenges

• No centralized system to track production activities across departments

• Heavy reliance on manual records and paper-based reporting

• Limited visibility into daily performance and operational errors

• Difficulty correlating data between processes and departments

Solution Highlights

• Deployed a Manufacturing Execution System (MES) covering PQC, Painting, Molding, Warehouse, and Assembly

• Standardized data capture across all departments for consistent tracking

• Enabled real-time recording of production activities and operator actions

• Provided centralized dashboards for daily performance monitoring and error analysis

• Connected departmental workflows to support cross-process visibility and coordination

Results

Visibility: Established centralized, real-time visibility across all manufacturing departments

Data Accuracy: Replaced manual records with structured digital data for reliable reporting

Operational Control: Enabled daily performance monitoring and clear identification of operator errors