Automated Finished Goods Warehouse for High-Volume Storage Efficiency

Summary

UB delivered an automated warehouse control and management solution integrating stacker cranes, conveyors, and workstations to handle high-volume finished goods storage and retrieval. The system provides centralized control, real-time visibility, and traceable inventory management across 1,980 storage slots, achieving a throughput of 100 containers per hour.

Operational Challenges

• Manual material handling slowed throughput and increased safety risk.

• Space constraints limited warehouse layout efficiency.

• Lack of real-time visibility delayed inventory reconciliation.

Solution Highlights

• Deployed 6 Stacker Cranes, 8 trolleys, 3-level conveyors, and 4 picking stations for fully automated handling.

• Enabled centralized warehouse control with automated putaway, picking, consolidation, cycle count and return workflows.

• Delivered real-time dashboards for stock movement, transaction history, equipment OEE and audit reporting.

Results

Throughput Reached 100 containers/hour with stable cycle times.

Space Utilization Improved by 30% within the same footprint.

Productivity & Safety Reduced manual handling by 50%

Traceability Enabled full visibility and compliance-ready audit trails.