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Industry

Semiconductor


Client Profile

A Southeast Asian manufacturing hub for a US-based semiconductor technology company, serving as a global center of excellence for advanced memory manufacturing. Operating multiple wafer fabrication and assembly facilities, the operation supports large-scale, high-precision production for mobile, automotive, and data center applications. With continuous investment in automation and advanced packaging, the organization emphasizes scalability, traceability, and process integrity across its manufacturing ecosystem.

Success Story

Precision-Controlled Capillary Storage for High-Volume Bonding Operations

Summary

UB deployed an MMS for Capillary Storage to automate and digitize the storage, issuance, and tracking of capillaries used in semiconductor wire bonding operations. Designed for high-volume manufacturing environments, the solution replaces manual stock recording with a controlled, one-to-one exchange system, ensuring accurate usage tracking, improved traceability, and consistent process control across production lines. Solutions

  • Automated capillary storage system integrated within UB’s Material Management System (MMS)

  • One-to-one capillary exchange to ensure controlled issuance and return

  • Verification checks with wire bonder machines before dispensing

  • Automated usage charting and consumption tracking by part and process

  • Barcode-based identification for individual capillary traceability

  • Centralized dashboard for real-time inventory status and transaction history Results

  • Eliminated manual stock recording in production operations

  • Improved accuracy and accountability in capillary usage

  • Enhanced traceability at individual capillary level

  • Reduced handling errors and material variance

  • Increased operational efficiency through an all-in-one MMS station

Streamlining High-Throughput Reel Auto Packing Operations
Collaborative Automation for −40 °C Epoxy Storage Control
Securing High-Value Gold Wire Storage Through Intelligent Material Control
Driving Accuracy and Control in Label Material Management
Securing High-Value Gold Wire with Full Traceability
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS for Reel Storage
ASRS Stacker Crane for Material Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Integrated Warehouse System with ASRS Synchronization
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
Transforming Warehouse Operations for End-to-End Traceability
Shuttle Cart Warehouse System for Smarter Material Handling in Automotive Production
Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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