Multi-Level Autonomous VNA Fleet Deployment

Summary

An advanced intralogistics solution engineered specifically for complex, multi-tier factory environments. This deployment coordinates a split fleet, utilizing heavy-duty autonomous VNAs for primary floor storage alongside smaller forklifts dedicated to upper-level inventory coverage.

Business Challenges

• Narrow-aisle warehouse layout limiting safe and efficient forklift operations

• High-density racking requiring precise pallet handling at height

• Continuous 24/7 operations demanding consistent throughput and uptime

• Congestion and safety risks in high-traffic material handling areas

Solutions

• Deployment of VNA Autonomous Forklift AGVs for pallet put-away and retrieval

• Support AMRs for horizontal pallet transfer between incoming, staging, and distributed areas

• High-density racking system optimised for VNA operations

• LiDAR-based navigation with high positioning accuracy (±5 mm class)

• Automated charging and centralised control via AGV management software

Results

• Stable 24/7 automated warehouse operations with reduced manual handling

• Improved throughput in narrow-aisle, high-density racking environments

• Enhanced operational safety and consistency in material handling

• Scalable warehouse automation platform ready for future expansion