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Industry

Manufacturing


Client Profile

A precision component manufacturer specializing in injection molding, spray painting, and laser etching for customized plastic parts and assemblies. Operating in a high-mix production environment, the company requires strict traceability and real-time material visibility to ensure quality and compliance.

Success Story

Transforming Warehouse Operations for End-to-End Traceability

Summary

UB WMS was implemented to digitalize warehouse management and strengthen control over the movement of raw parts and finished goods. The system manages inbound, outbound, inventory, and return processes while enabling real-time monitoring, material traceability, and data synchronization with production systems. Through mobile terminals and automated reporting, it enhances accuracy, accountability, and decision-making in daily operations.


Operational Challenges

  • Manual record-keeping caused delays and data inconsistencies

  • Lack of visibility across raw material and finished goods flow

  • Limited traceability for lot, batch, and serial numbers

  • Labor-intensive inbound and outbound documentation


Solution Highlights

  • WMS deployment covering Inbound, Outbound, Inventory, Return, and Mobile Terminal operations

  • Real-time dashboards and performance reports for material tracking

  • Mobile PDA functions for stock inquiry, transfer, adjustment, and quarantine control

  • MRP integration ensuring synchronized data and unified reporting

  • Role-based access and audit trails for operational accountability


Results

Traceability Full batch, lot, and serial tracking across all materials.

Accuracy Up to 90% reduction in manual entry errors.

Productivity Handling efficiency improved by 20–25% with same workforce.

Visibility Real-time inventory and process monitoring across warehouse operations.

Streamlining High-Throughput Reel Auto Packing Operations
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Precision-Controlled Capillary Storage for High-Volume Bonding Operations
Securing High-Value Gold Wire Storage Through Intelligent Material Control
Driving Accuracy and Control in Label Material Management
Securing High-Value Gold Wire with Full Traceability
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS for Reel Storage
ASRS Stacker Crane for Material Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Integrated Warehouse System with ASRS Synchronization
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
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Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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