Industry
Semiconductor
Client profile
A global semiconductor backend facility operating in a Class 10K cleanroom environment requiring strict handling and traceability standards.
Success Story
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Summary
UB implemented a two-phase ASRS system (2.8 m interim → 5.5 m end-state) to automate material handling and optimize cleanroom space. The solution integrates with CMS and WMS for full traceability, real-time reporting, and scalability.
Operational Challenges
Limited cleanroom space restricted material storage capacity.
Manual handling slowed production turnaround and introduced risk.
Maintaining traceability and compliance required system-level integration.
Solution Highlights
Designed and deployed a two-phase ASRS with usable heights of 2.8 m and 5.5 m to double capacity.
Integrated cleanroom-compliant WMS with production and CMS systems for synchronized inbound/outbound operations.
Provided real-time monitoring of inventory, material flow, and audit reporting.
Modular design supports future system upgrades with minimal downtime.
Results
Capacity Doubled storage capability via phase-two expansion.
Throughput Increased material handling speed by 35%.
Traceability Achieved 100 % audit-ready compliance in cleanroom operations.
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