Streamlining High-Throughput Reel Auto Packing Operations

Summary

UB deployed an integrated Reel Auto Packing System as part of its automated material handling and packaging workflow to support high-volume reel operations. The solution automates reel pickup, packing, carton forming, and palletizing, enabling consistent packing quality, real-time material flow control, and scalable 24/7 operation while reducing manual handling and operational risk. Solutions

• Fully integrated reel auto packing system covering pickup, packing, cartonizing, and palletizing

• 6-axis reel pickup robot for precise and repeatable reel handling

• Automated pizza box and carton folding stations supporting multiple box sizes

• AMR-enabled material transfer with automated charging for unmanned operation

• Auto palletizing with integrated strapping, wrapping, and labelling

• Centralized system control to synchronize material flow across packing stages
  

Results

• Increased packing throughput up to 360 reels packing per hour

• Reduced manual handling and minimized handling-related errors

• Improved consistency across multiple packaging formats and box sizes

• Enhanced operational efficiency through automated material transfer

• Enabled stable 24/7 continuous operation with reduced labor dependency