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Industry

Semiconductor


Client Profile

A global semiconductor manufacturer specializing in backend assembly and testing operations, producing electronic components for automotive, industrial, and consumer applications. The facility’s operations revolve around epoxy dispensing, molding, and testing processes.

Success Story

Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS

Summary

A collaborative robot integrated with the Material Management System (MMS) automates epoxy handling inside –40 °C freezers, managing thawing, weighing, scanning, and loading with consistency and care. The setup improves safety, accuracy, and process traceability while eliminating common misoperations such as using wrong, expired, or not-ready epoxy. This supports a more connected and efficient production environment.



Business Challenges

  • Manual epoxy management under –40 °C conditions created safety and quality risks.

  • Limited visibility and traceability across material storage and preparation steps.

  • High operator dependency for repetitive handling tasks.



Solutions

  • Integrated a cobot-assisted MMS for automated epoxy storage, thawing, and preparation.

  • Installed dual –40 °C freezers with auto-weighing, barcode scanning, and real-time monitoring.

  • Deployed a 6-axis collaborative arm to handle loading, unloading, and dispensing.

  • Centralized control under the MMS platform for consistent and traceable operation.

  • MMS enforces automated material validation to prevent wrong, expired, or not-ready epoxy from entering the production process.



Resulkts

  • Improved workplace safety and reduced exposure to low-temperature handling.

  • Increased consistency and precision in epoxy preparation.

  • Enhanced material traceability and process visibility.

  • Eliminated misoperations involving wrong, expired, or not-ready epoxy.

  • Reduced manual work through full automation and integrated control.

Streamlining High-Throughput Reel Auto Packing Operations
Collaborative Automation for −40 °C Epoxy Storage Control
Precision-Controlled Capillary Storage for High-Volume Bonding Operations
Securing High-Value Gold Wire Storage Through Intelligent Material Control
Driving Accuracy and Control in Label Material Management
Securing High-Value Gold Wire with Full Traceability
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS for Reel Storage
ASRS Stacker Crane for Material Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Integrated Warehouse System with ASRS Synchronization
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
Transforming Warehouse Operations for End-to-End Traceability
Shuttle Cart Warehouse System for Smarter Material Handling in Automotive Production
Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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