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Industry

Semiconductor


Client Profile

A global semiconductor company that designs and manufactures chips for automotive, industrial, IoT, mobile, and communication infrastructure applications. The Malaysian facility manages wafer storage and material distribution operations supporting continuous production across regional assembly and testing sites.

Success Story

ASRS Stacker Crane for Material Storage

Summary

UB deployed an Automated Storage and Retrieval System (ASRS) Stacker Crane for a global semiconductor company that designs and manufactures chips for automotive, industrial, IoT, mobile, and communication infrastructure applications.


Solutions

  • 8 × Rackmaster units with RFID reader for material transfer in/out of storage racks

  • 8 lanes of storage racking (1,416 columns total)

  • Double-layer conveyors for loading (700 mm) and unloading (1,200 mm)

  • Sorting platform with collaborative robotic arm for special-bin handling

  • 2 × Auto Loading Stations with trolley docking and lifter to transfer bus

  • 2 × Auto Unloading Stations with trolley docking and centering unit

  • Reject station for failed scan handling

  • Electrical panel & PLC with user access control panel

  • 23 sub-module belt conveyors for lane-change transfer


Benefits

  • Automated material in/out handling and lane transfer

  • High-density storage for space optimization

  • Structured error handling via reject station

  • Centralized control and monitoring through PLC and access panel

Streamlining High-Throughput Reel Auto Packing Operations
Collaborative Automation for −40 °C Epoxy Storage Control
Precision-Controlled Capillary Storage for High-Volume Bonding Operations
Securing High-Value Gold Wire Storage Through Intelligent Material Control
Driving Accuracy and Control in Label Material Management
Securing High-Value Gold Wire with Full Traceability
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS for Reel Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Integrated Warehouse System with ASRS Synchronization
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
Transforming Warehouse Operations for End-to-End Traceability
Shuttle Cart Warehouse System for Smarter Material Handling in Automotive Production
Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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