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Industry

Semiconductor


Client Profile

A large-scale semiconductor manufacturing operation supporting global production with high-volume, high-precision processes. With increasing production complexity, Industry 4.0 practices have been adopted to integrate automation and data-driven operations, improving productivity, quality, and operational visibility while ensuring scalability and continuous improvement.

Success Story

ASRS for Reel Storage

Summary

UB deployed an Automated Storage and Retrieval System (ASRS) for a leading global semiconductor manufacturer with advanced production facilities in Malaysia and China.


Solutions

Individual slots for each reels

Complex software which allows reels to be storage and track

Rack master able to collect a bundle of reels in one go before distributing it to each slots.


Project Scale: 28m X 12m (3616 sqft)

Capacity: 100,000 slots

UPH : 144 reel/hour


Solution provided:

  • 7 X Rackmaster (with buffer pickup up to 10 reels)

  • Auto Labelling System

  • Auto Barcode Scanning System

  • Dashboard


Benefits

Cherry pick

Carry bundle of reels in one go

Fast retrieval

Streamlining High-Throughput Reel Auto Packing Operations
Collaborative Automation for −40 °C Epoxy Storage Control
Precision-Controlled Capillary Storage for High-Volume Bonding Operations
Securing High-Value Gold Wire Storage Through Intelligent Material Control
Driving Accuracy and Control in Label Material Management
Securing High-Value Gold Wire with Full Traceability
Precision Control for High-Value Bonding Wires
Integrated Manufacturing Execution System (MES) Across Multi-Department Operations
Four-Way Shuttle Cart Solution
ASRS for Tote Box Storage
Automated Warehouse: Finish Good Material Storage
ASRS for Wafer Bank (Multi Product)
ASRS Stacker Crane for Material Storage
ASRS for Substrate Magazine Storage
ASRS for Jedec Tray Storage
Wafer Foup Storage System
Integrated Warehouse System with ASRS Synchronization
Cleanroom-Grade Automated Storage and Retrieval for Semiconductor Manufacturing
Centralized Warehouse Control Integrating Manual and Automated Operations
Automated Finished Goods Warehouse for High-Volume Storage Efficiency
Transforming Warehouse Operations for End-to-End Traceability
Shuttle Cart Warehouse System for Smarter Material Handling in Automotive Production
Stabilizing New Production Operations with Guided Assembly and Visual Management
Reducing Assembly Errors and Operator Training Time through Digital Assembly Workflows
Enhancing Material Flow Efficiency in Cleanroom Production
Automating Multi-Floor Reel Transfer and Packaging in Semiconductor Production
Automating Wafer Storage and Retrieval with ASRS & Robotic Integration
Consolidating Epoxy Storage and Handling with Cobot-Integrated MMS
Automated −40 °C Epoxy Storage with Intelligent Gantry Handling
Multi-Level Autonomous VNA Fleet Deployment
Improving Assembly Quality with ML-Based Vision Inspection and Digital Work Instructions
Automated Material Transport for Semiconductor Ovens

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